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Nickel alloy knowledge


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2024-07-05

Introduction of Nickel Alloy

Nickel alloy is based on nickel to add other elements of the alloy. Nickel has good mechanical, physical and chemical properties, adding suitable elements can improve its oxidation resistance, corrosion resistance, high temperature strength and improve some physical properties.

Classification and characteristics of nickel-base alloy steel

Nickel-based alloys are a class of alloys that have high strength and certain antioxidant corrosion resistance at high temperatures of 650 to 1000°C. According to the main performance is subdivided into nickel-based high temperature alloy, nickel-based corrosion resistant alloy, nickel-based wear-resistant alloy, nickel-based precision alloy and nickel-based shape memory alloy.

1. Nickel-based superalloy

The main alloying elements are chromium, tungsten, molybdenum, cobalt, aluminum, titanium, boron, zirconium and so on. Among them, chromium plays an anti-oxidation and anti-corrosion role, and other elements play a strengthening role. It has high strength, oxidation resistance and gas corrosion resistance at high temperature of 650~1000 ℃. It is the most widely used and the highest high temperature strength alloy. Mainly used in the manufacture of aero engine blades and rocket engines, nuclear reactors, energy conversion equipment on the high-temperature parts.

2. Nickel-based corrosion resistant alloy

The main alloying elements are copper, chromium and molybdenum. It has good comprehensive performance and can resist various acid corrosion and stress corrosion. The earliest application of nickel-copper alloy, also known as Monel alloy; in addition to nickel-chromium alloy, nickel-molybdenum alloy, nickel-chromium-molybdenum alloy. Used in the manufacture of various corrosion-resistant parts.

3. Nickel-based wear-resistant alloy

The main alloying elements are chromium, molybdenum, and tungsten, with small amounts of niobium, tantalum, and indium. In addition to wear resistance, its oxidation resistance, corrosion resistance, welding performance is also good. Can manufacture wear-resistant parts, can also be used as a cladding material, through the welding and spraying process to cover the surface of other substrate materials.

4. Nickel-based precision alloy

Including nickel-based soft magnetic alloy, nickel-based precision resistance alloy and nickel-based electric heating alloy. The most commonly used soft magnetic alloy is about 80% nickel-containing boromoy, its maximum permeability and initial permeability is high, low coercivity, is an important core material in the electronics industry. The main alloying elements of nickel-based precision resistance alloys are chromium, aluminum, and copper. This alloy has high resistivity, low temperature coefficient of resistivity and good corrosion resistance, and is used to make resistors. Nickel-based electric heating alloy is a nickel alloy containing 20% chromium, which has good oxidation resistance and corrosion resistance, and can be used for a long time at 1000~1100 ℃.

5. Nickel-based shape memory alloy

Nickel alloy containing titanium 50(at)%. The return temperature is 70 ℃, and the shape memory effect is good. A small change in the proportion of nickel titanium composition, can make the recovery temperature in the range of 30~100 ℃. It is mostly used in the manufacture of automatic opening structural parts used on spacecraft, self-exciting fasteners used in the aerospace industry, and artificial heart motors used in biomedicine.

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2024/07/05

Nickel alloy knowledge

The main alloying elements are chromium, tungsten, molybdenum, cobalt, aluminum, titanium, boron, zirconium and so on. Among them, chromium plays an anti-oxidation and anti-corrosion role, and other elements play a strengthening role. It has high strength, oxidation resistance and gas corrosion resistance at high temperature of 650~1000 ℃. It is the most widely used and the highest high temperature strength alloy. Mainly used in the manufacture of aero engine blades and rocket engines, nuclear reactors, energy conversion equipment on the high-temperature parts.

2024/07/04

Brief Analysis on Supply and Demand of High Temperature Alloy Industry in China

With the rapid development of aerospace, nuclear power and other fields in China in recent years, the market demand for high-temperature alloys is also increasing, which promotes the growth of high-temperature alloy production in China. Although my country's high-temperature alloy industry has developed rapidly, there is still a gap between the overall technical level and the world's advanced level. High-end varieties have not yet achieved independent control, and the gap between supply and demand is large.

2024/07/03

Application and Development of Nickel Alloy in Aviation Field

The company has advanced special smelting, casting, wire drawing, hydrogen removal and other full production chain equipment, and can independently produce corrosion-resistant alloys (pure nickel wire N4, N6, Monel Monel400, 500), copper-nickel low-resistance heating alloy (NC003-NC050), thermocouple compensation wire combination (K,N,E,T,J-type), high-temperature alloys, precision alloys, hydrogen storage alloys and other high-performance special alloy materials wire, flat, stranded wire, bar, coil, etc. From the upstream procurement of raw materials to the downstream physical characteristics of the finished product testing, to the final product quality tracking, all-round monitoring of product quality.

2024/07/02

Classification and Composition Comparison of Nickel-based Alloys

Nickel-based alloy electrodes can be divided into five categories, namely, industrial pure Ni, Ni-Cu, Ni-Cr-Fe, Ni-Mo and Ni-Cr-Mo. Each type can be divided into one or more types of electrodes. This type of electrode is mainly used for welding nickel or high nickel alloy, and sometimes can also be used for welding or surfacing of dissimilar metals.